Waste Heat Boiler

Energy recovery solutions that transform industrial waste heat into valuable thermal energy and power.

Waste Heat Boiler

Product Overview

Waste Heat Boiler

Energy Recovery Excellence

Our Waste Heat Boilers are designed to capture and utilize heat that would otherwise be lost in industrial processes. By recovering this waste heat, these boilers generate steam or hot water, significantly improving energy efficiency and reducing operating costs.

Energy Recovery

Captures and utilizes waste heat from industrial processes and exhaust gases

Improved Efficiency

Reduces fuel consumption and increases overall system efficiency

Cost Savings

Significant reduction in energy costs and potential for carbon credits

Types of Waste Heat Boilers

We offer various types of waste heat boilers designed to recover heat from different industrial processes and exhaust streams

Exhaust Gas Waste Heat Boiler

Designed to recover heat from flue gases and exhaust streams from industrial processes and combustion equipment.

  • High temperature applications
  • Corrosion resistant materials
  • Customized for specific exhaust conditions

Fluid Bed Waste Heat Boiler

Utilizes fluidized bed technology to recover heat from high-temperature process streams and molten materials.

  • High heat transfer efficiency
  • Ability to handle abrasive materials
  • Uniform temperature distribution

Heat Recovery Steam Generator (HRSG)

Specialized waste heat boilers used in combined cycle power plants to generate steam from gas turbine exhaust.

  • Multiple pressure levels
  • High efficiency heat recovery
  • Integrated with power generation systems

Process Gas Waste Heat Boiler

Designed for direct heat recovery from industrial process gases in chemical, petrochemical, and metallurgical industries.

  • Handles corrosive process gases
  • Specialized materials of construction
  • Custom designs for specific processes

Automotive Waste Heat Recovery

Compact waste heat recovery systems for automotive and transportation applications to improve fuel efficiency.

  • Lightweight design
  • Space-efficient
  • Improves vehicle fuel economy

Microscale Waste Heat Recovery

Miniaturized waste heat recovery systems for small-scale applications and distributed energy systems.

  • Compact design
  • Suitable for small industrial processes
  • Integrated with microturbines and fuel cells

Key Features

Efficient Heat Recovery

Advanced heat exchanger designs maximize heat transfer from waste streams to water or steam, ensuring optimal energy recovery.

Corrosion Resistance

Constructed with high-quality materials resistant to corrosion, erosion, and high temperatures for long service life.

Flexible Design

Customizable designs to accommodate various waste heat sources, temperature ranges, and space constraints.

Low Maintenance

Robust construction and automated cleaning systems minimize maintenance requirements and downtime.

Wide Temperature Range

Capable of recovering heat from various temperature sources, from low-grade waste heat to high-temperature exhaust gases.

Environmental Compliance

Helps industries meet environmental regulations by reducing emissions and improving overall energy efficiency.

Technical Specifications

Parameter Value
Heat Recovery Capacity 1 MW to 200 MW
Exhaust Gas Temperature Range 200°C to 1200°C
Steam Pressure Up to 100 bar
Steam Temperature Up to 540°C
Heat Recovery Efficiency Up to 85% (depending on application)
Materials of Construction Carbon steel, stainless steel, special alloys for high-temperature and corrosive applications
Heat Exchanger Types Fire tube, water tube, finned tube, plate heat exchangers
Cleaning Systems Soot blowers, mechanical cleaning, chemical cleaning systems
Control System PLC-based control with HMI, temperature monitoring, flow control
Compliance ASME, PED, ISO 9001, environmental regulations

Applications

Steel Industry

Recovering heat from blast furnaces, steelmaking processes, and rolling mills

Chemical & Petrochemical

Heat recovery from process reactors, crackers, and distillation units

Automotive Manufacturing

Recovering heat from paint ovens, drying processes, and engine testing

Power Generation

HRSG systems for combined cycle power plants and gas turbine exhaust heat recovery

Food Processing

Heat recovery from ovens, dryers, and sterilization processes

Glass & Ceramics

Recovering heat from melting furnaces, kilns, and annealing processes

Textile Industry

Heat recovery from drying processes, dyeing machines, and finishing equipment

Waste Incineration

Energy recovery from waste-to-energy plants and incineration facilities

Environmental Benefits

Waste heat recovery boilers offer significant environmental advantages by utilizing energy that would otherwise be wasted

Reduced Carbon Emissions

By recovering waste heat, these systems reduce the need for additional fuel combustion, resulting in significant carbon emission reductions.

Up to 30% reduction in CO2 emissions

Energy Conservation

Waste heat recovery conserves valuable energy resources by utilizing heat that would otherwise be lost to the environment.

Recovers up to 50% of otherwise wasted energy

Reduced Air Pollution

By reducing the need for additional fuel combustion, waste heat recovery systems help decrease various air pollutants including NOx, SOx, and particulate matter.

Significant reduction in harmful emissions

Why Choose XPLAN Waste Heat Boilers

Process Expertise

Deep understanding of various industrial processes and heat recovery opportunities to provide optimal solutions for your specific application.

Custom Engineering

Tailor-made waste heat recovery systems designed to integrate seamlessly with your existing processes and equipment.

Quality Manufacturing

High-quality materials and precision manufacturing ensure reliable performance even in the most demanding industrial environments.

Performance Guarantee

We stand behind our waste heat recovery systems with performance guarantees and comprehensive after-sales support.

Waste Heat Boiler Installation Industrial Application Heat Recovery System Energy Efficiency

Maximize Energy Efficiency with Waste Heat Recovery

Reduce energy costs and environmental impact by recovering valuable heat from your industrial processes.